Tag Archives: eco-packaging

The WrapPak ® Protector, a paper packaging solution

The WrapPak ® Protector (PT) produces on-demand waved paper packaging pads using Kraft paper that is 100% recyclable, renewable and biodegradable. What makes this sustainable packaging solution innovative is the design design of the Kraft paper. The waved paper construction allows flexible movement and the combined layers provide strength, padded protection and versatility, so one packaging machine can be used for various applications.WrapPak Protector paper packaging products

The WrapPak ® Protector improves your warehouse’s packing efficiency, whilst packing stations are simplified by converting Kraft paper into a paper packaging pads. The warehouse packer can adapt the protection based on the shape and size of the product.  It means that only one packaging machine is used in the entire packing protection operation.

Box lining

Light protection – acting as a barrier between the product and box.

WrapPak Protector paper packaging for box lining

 

 

 

 

 

 

 

 

Wrapping products

Medium protection – cushioning multiple products and separating items during transportation.

WrapPak Protector paper packaging for wrapping products

 

 

 

 

 

 

 

 

 

 

Thermal insulation

Temperature protection – helping to maintain your products in an ambient or chilled condition.

WrapPak Protector paper packaging for thermal insulation

 

 

 

 

 

 

 

 

 

Block and bracing

Heavy duty protection – restricting movement and preventing products from shifting by filling the void.

WrapPak Protector paper packaging for block and bracing

 

 

 

 

 

 

 

 

 

Several programme modes are available to set the paper pad lengths, quantities and frequency by using the touchscreen display. A foot pedal can also be used for a manual packing operation; for on-demand production. Two separate packs of single-ply Kraft paper are automatically fed into the converter; the paper pad is converted from 2-ply Kraft sheets, the paper edges are punched and scrunched together forming the wave shape. The result is a paper pad that can be used alone to protect products, and is ideal for warehouses with a varied stock range requiring different protection qualities.

Paper packaging offers great protection for packages. Paper by nature, is a good shock absorber that reduces impacts, and does not transfer the pressure to other areas. It has good insulation properties by trapping air, also, paper is adaptable and malleable meaning each box can be individually packed according to the specific product. And lets not forget about the environmentally friendly aspects of paper packaging too.

For more information on paper packaging machines or the WrapPak ® Protector, contact the team on 0800 542 44 28 or sales@rajapack.co.uk.

 

New Product Launch: Potato Based Packaging Protection

Following Earth Over Shoot Day earlier this month, we’re continuing with our environmental theme to help you go green. Take a look at the AirWave Void Fill Pillow System, one of the most revolutionary and eco-friendly packaging machines we’ve seen. This environmentally friendly packaging product uses left over potato peelings to make void fill packaging that can easily be composted at home!  To find out more about this innovative product and what it could offer your packaging operation, read on.

The AirWave - Eco-friendly packaging made from potato
Capturing air to protect packages
 

Air cushion packaging is very effective void fill, with a range of machines and cushion sizes available.  Rather than using physical void fill material such as packing peanuts, Kraft paper or tissue, air pillows are lightweight (being 98% air and 2% cushion), small and easy to store and can be made up in seconds with the right equipment.  Not only that, the abundance of air makes the contents of the pillow filling very easy to source!  The use of plastic which all pillows are made from, has been the only environmental concern to date…that is until now.

Turning potato waste into protective packaging with the AirWave

You may already be using air cushions in your packaging operation with a Mini Pak’r or a similar machine.  Small, compact and highly efficient, these machines are only slightly larger than a standard laptop so even a small packaging operation could easily support them.  They quickly produce air cushions for filling space in parcels and cartons, preventing items moving during shipping and keeping the contents safe and secure.

Operationally, this efficient AirWave works in a similar way to other air cushion machines; quick, quiet and compact, it can produce enough cushions for four packing stations with up to 8 – 10 metres of cushion per minute – a lot of volume from such a small machine!  It’s able to produce both air filled cushions or quilts which are inflated and sealed in one smooth process through the machine, running at ≤60dB it keeps things nice and quiet.

Giving potatoes a new lease of life

Air pillows have been historically made from plastic which can be difficult to recycle depending on the facilities and services you have locally.  The AirWave is an industry first which uses a biocompostable biopolymer material as its air cushions – with no plastic in sight! The AirWave void fill biocompostable pillow film is 100% plastic free, meaning it’s naturally sourced material will fully break down in a normal compost environment.

Giving potatoes a new lease of life into protective packaging

Image source: https://www.flickr.com/photos/doyland/4985322023/

The fun part is that these biopolymers are made from potato! They’re completely formed from natural potato peelings and other waste by products of the potato processing industry – it’s this source of material which means they are able to completely break down in the environment.

Potato peelings can be given a new lease of life once their work is done providing protection to parcels and products all around the world.  After they have been disposed of and made into compost, they can then be used to help grow new potatoes in the garden!

The science behind potato air pillows

AirWave pillows are household-biodegradable, meaning they can be disposed of in your normal compost that you’ll find in a residential property. No special disposal method is needed at all and they won’t have any negative impact on the quality of compost, making them ideal for home recycling. Finally, the pillows fully comply with standards for compostability (EN 13432) which means they’ll degrade by 90% physically within 12 weeks, and biologically within 6 months.

Eco-friendly protective packaging made from potato wasteSustainable packaging - Pototo waste can be made into protective packaging

Images sources: https://morguefile.com/p/1058151
https://www.flickr.com/photos/facilitybikeclub/3321732096/

We’re very impressed with the environmental innovation that AirWave has brought to the protective packaging industry, it perfectly aligns with our strong stance on environmental protection and helps our customers go green. For August we’re offering a discount of 10% off all orders of bio pillow film rolls, so hurry to take advantage of this limited time offer.

If you’d like more information about void fill packaging, air cushion machines or are interested in being one of the first to try out our new AirWave pillows on your packaging line, simply get in touch with our team of packaging machine experts who are on hand to help.  Visit www.rajapack.co.uk or contact our team on 0800 142 26 46, or machines@rajapack.co.uk.

How to dispose of your used cardboard boxes

With over 600 different sizes of cardboard boxes to choose from, we’re confident that we can supply a box to fit any size or shape of product. But once something has been successfully shipped the cardboard then must be properly disposed of.

Everyday at Rajapack we get asked questions about how to recycle cardboard boxes or how to recycle cardboard boxes at home.  These questions are so popular that we’ve decided to focus this post on exactly that, including useful info on where to recycle cardboard boxes.

How to dispose of your used cardboard boxes

Image source: https://unsplash.com/photos/fyaTq-fIlro

 A beginner’s lesson in corrugate cardboard and cardboard

If you’re not familiar with cardboard boxes and what they’re made from then we’ve put together some brief info to get you up to speed.

Firstly, what does corrugate cardboard mean? This is the structure of the board and the combined inner layers of liner and fluting which gives boxes their rigidity and strength. All boxes we sell at Rajapack are made from corrugate cardboard.

The layers of liner in a box are usually made from test paper which is a lower grade of Kraft and Kraft paper which is made from virgin fibres and is a higher grade. These liners provide strength and support to the fluting which runs between them and can offer some resistance from water and the elements. The material used here means you can write or print on the box for easy identification.

Finally, what is fluting? Fluting is the word used to describe the wavey cardboard that is between the two liners.  It’s wavey shape gives strength to the liners that surround it and the direction and distance between the flutes can vary depending on the strength of the cardboard box. More waves means a box has more strength.

Can corrugated cardboard be recycled?

Corrugate board is one of the most popular types of cardboard we use, found in corrugated cardboard boxes and packaging where it offers excellent strength and resistance to knocks and bumps.  The inner layer of corrugate, sandwiched between two layers of Kraft paper, make it strong and resilient.

The big question we get asked is “Can you recycle corrugated cardboard?” Absolutely! The great thing about corrugated cardboard is that it can be completely recycled and used to make other cardboard boxes and cardboard products.  Recycling your used cardboard boxes saves the trees, energy and materials used in the manufacture of new boxes.

At Rajapack we have a range of eco-friendly packaging, including our boxes which are made from 75% recycled fibres on average, and the ‘recycling loop’ for corrugate is so efficient that used boxes can be recycled, remade and reused in just two weeks!

Image source: https://unsplash.com/photos/qph7tJfcDys

So, our Sales team is frequently asked, where to take cardboard boxes to recycle them? Many councils now offer recycling boxes for homes (usually coloured green or blue) where you can place items such as paper, aluminium and cardboard including corrugated cardboard for regular collection.  There are also local recycling sites across the country which accept corrugated cardboard for free.

You can check your recycling collections and find local recycling sites in the ‘Recycling Collections’ section of the government website, an easy to use page where you only need to enter your postcode. Other sites such as the Recycling Locator on recyclenow also make it easy to find information on where you can recycle locally.

Is cardboard biodegradable?

If a material is biodegradable then it naturally breaks down and decomposes in the environment in a way that doesn’t harm it. Food waste, for example is highly biodegradable usually breaking down naturally and safely in a short amount of time.

Cardboard is a biodegradable material – corrugated cardboard will break down and decompose naturally, though it can take a long time depending on the environment that it’s in.

It breaks down quicker if it’s wet and broken up into small pieces, and so is great for home composting if you have a compost bin.  If you are disposing of it at home, then make sure to cut it into small squares and wet it through thoroughly. There’s lots of useful information online about how to prepare it for composting.

How to break down cardboard boxes

Once you’ve finished with a cardboard box, it’s quick and easy to break it down so that it can be properly stored, ready for recycling or prepared for compost.

The first thing to do is to remove all plastic or vinyl packaging tape from the box.  This will have been used to seal it shut, and usually runs along the top and bottom flaps to keep it secure. This should easily pull off and can be disposed along with your normal rubbish.

If paper tape has been used to seal the box then you can leave this on as it can be recycled along with the cardboard box. If you’re composting then it will biodegrade along with the cardboard, so it’s safe to leave on. It’s what makes paper tape more eco-friendly than vinyl or plastic tape.

Once the non-recyclable tape has been removed, then you can easily flatten the box out. Ensure the top and bottom flaps are straight (not at right angles to the box) and push the opposite corners together.  The box should close up and you should then have a flat box which is much easier to store or transport.  If you are recycling it, be sure to keep it in a dry place ready for collection as it can be very difficult to recycle and handle when wet.

Read How to Recycle Packaging Materials for more information on recycling packaging materials, and if you’d like more information about the range of cardboard boxes that we offer, any help or advice on purchasing packaging or the best way to dispose of it, then simply get in touch with our team of packaging experts who are on hand to help.

Simply visit www.rajapack.co.uk or contact our team on 0800 542 44 28, or sales@rajapack.co.uk.