Layflat Tubing

The most versatile bagging solution out there, layflat tubing is a must-have for any business bagging up goods of many different shapes and sizes. While our range of bagging options is extensive, it’d be impossible to stock every single size, which is where our layflat polythene tubing comes in.

What is Layflat Tubing?

Layflat tubing is a continuous roll of polyethylene film, flattened into a tube shape. It is highly versatile and can be cut and sealed to create custom-sized bags for packaging a wide variety of items, such as clothing, industrial components, toys, printed materials, electronics, containers, and other irregularly shaped products.

Available in different thicknesses and lengths, layflat plastic tubing protects items from dust, moisture, and contaminants. Its versatility makes it suitable for a wide range of industries, including manufacturing, engineering, e-commerce, textiles, printing, automotive, and healthcare. These products are not food-grade and should not be used for packaging foodstuffs.

Layflat polythene tubing is best suited for applications that require customisable packaging. Thicker variants, like our 125 micron heavy duty layflat tubing, are ideal for heavy, sharp or bulky items like machinery parts or furniture, since they provide enhanced durability and resistance to tearing. If you don’t need the thickness, our 62 micron layflat tubing is perfect for lightweight or soft goods such as clothing or small accessories, offering economical protection for less demanding uses.

Clear vs black layflat tubing

Both clear and black variations are available to suit different products and applications. Clear variants are ideal when visibility of contents is important, such as in e-commerce, retail packaging, or inventory storage. It allows easy identification of items, reduces picking errors, and improves stock management while providing reliable protection against dust and moisture. In contrast, black opaque options, whether our medium duty 62 micron black layflat tubing or our heavy duty 125 micron black layflat tubing, are suited for high-value or sensitive goods, as well as confidential components. It conceals contents for added security and gives packaging a professional finish. 

Is layflat tubing measured in microns or gauge?

While RAJAPACK and most other suppliers will use microns as the unit of measurement, you may have also heard it referred to as gauge. Microns and gauge are two units commonly used to measure the thickness of layflat plastic tubing, but they represent different scales.

 A micron is a metric unit equal to one-millionth of a meter (1 µm = 0.001 mm), providing a precise and universally accepted measurement. In contrast, gauge is an older, imperial-based unit still used in some industries, with higher gauge numbers indicating thicker material. To convert between the two, 1 gauge is approximately equal to 0.254 microns. For example, 125-micron tubing is roughly equivalent to 500-gauge tubing.

Understanding these terms ensures proper selection of tubing thickness for specific applications, avoiding confusion and ensuring the material meets the required strength and durability standards.

How do I seal layflat plastic tubing?

Sealing layflat tubing is quick, safe, and easy with a heat sealer. By applying heat, the heat sealer fuses the two pieces of plastic together.

When choosing a layflat tubing heat sealer for your workplace, think about how frequently you’ll be using it. If you’re operating at low volumes or with smaller products, then our desktop heat sealers are enough to do the job perfectly. If you are handling larger products or high volumes, then our industrial heat sealers will boost the efficiency of your production line. To help you maintain your equipment, we also stock spare kits to ensure your heat sealer lasts longer.

Can layflat polythene tubing be recycled?

Yes! Our layflat tubing is made from low-density polyethylene (LDPE), which means the majority of the range can be recycled.

Get the most out of your layflat tubing

We can also provide custom printed layflat tubing for your business. Packaging designed just for you is the perfect way to improve your product presentation, advertise your identity, and make your brand stand out with your customers.

For expert advice on how best to utilise layflat polythene tubing in your business, contact our packaging specialists, so that we can help you find the right packaging for your products and business.